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Hector Egger New Zealand - Advanced Offsite Manufacturing in NZ Timber

Hector Egger New Zealand

4 Jul 2025

The mantra Think. Plan. Build. (in that order) runs at the heart of Cromwell based offsite manufacturing leaders Hector Egger New Zealand. With 5 years in operation and a strong partnership with leading Swiss company Hector Egger Holzbau AG, Hector Egger are consistently delivering on the potential for offsite manufacturing across both residential and commercial construction projects in New Zealand. The combination of Swiss precision, advanced prefabrication technology, and a strong commitment to sustainability has seen Hector Egger at full capacity and collaborating on projects with an increasingly wide range of clients and stakeholders.


Unlimited possibilities in Timber


Every project begins with detailed 3D digital modelling, enabling precise planning, clash detection, and material optimisation before a single panel is produced. The use of advanced CNC machinery and skilled operators ensures each timber component is manufactured to exacting standards, resulting in a consistently high-quality finish on every job. This up-front approach to detailing allows Hector Egger to provide fixed pricing for their project scope, and in turn offer cost certainty, quality and speed for their clients’ projects.


Pablo House - High-performance Timber Construction


Hector Egger was engaged at early concept stage by their client/Architect to offer early input into the DFMA (Design for Manufacture & Assembly) process on a challenging lake front site in Queenstown. Understanding the limitations of access and site topography meant the building could be designed and manufactured in a suitably sized ‘kit of parts’, allowing for a fast and efficient install by the Hector Egger installation team. Constructed in two phases, the main house and guest wing were weathertight within a week, condensing the build program by allowing the internal and external sub-trades to commence work at the same time.

Offsite Manufacturing - an important role to play!


Offsite manufacturing and prefabrication are terms that mean different things to different people and often evoke thoughts of limited design possibilities and boxlike structures. To the contrary, DFMA, BIM (Building Information Modelling), and advanced CNC machinery allow Hector Egger to manufacture and assemble complex structures that would be both time consuming and costly to execute on site. With the well-known challenges facing the construction industry, offsite manufacturing provides the opportunity to help deliver all or part of a project on time, to a higher quality, and for a fixed price - surely a worthwhile consideration!


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